For more than 25 years, Tecmotiv has developed in-house capabilities for full Logistics and Technical Support for its customers in the Military Automotive market. The range of specialty and common services that Tecmotiv has to offer are described below. Additional services that are tangential to our present offering can be offered upon request. For any Military Automotive problem, Tecmotiv has a Military Automotive Solution.

Tecmotiv has built a reputation for industry leading turnaround and quality product in the field of Remanufacturing, Rebuilding, and Repairing major powertrain products and components. Tecmotiv maintains an on-site inventory of mandatory replacement and high mortality parts for the major assemblies it services, and this supports a quick turnaround process. Coupled with a lean production facility, customizable production process, and on-site performance of major repairs, Tecmotiv offers industry-leading quality and efficiency in the Remanufacture, Rebuild, and Repair field.

Some programs Tecmotiv has performed:

• Overhaul of 100+ AVDS 1790-8CR Engines under contracts with TACOM.
• 45-day turnaround of AVDS 1790-2DA engine (complete teardown, overhaul and test in accordance with US ARMY DMWR standards).
• Overhaul of 50+ engines and transmissions under TACOM contract (8V71T engines, XTG411 Transmissions) for FMS customer.
• SECREPS (SECondary REPairables), subcontract for overhaul of AVDS Engines, CD 850 Transmissions, and related assemblies.
• Overhaul of 250+ M109 Traverse mechanism assemblies for US Prime Contractor.
• Overhaul and return of 100+ AVDS Engines for NAMSA.

All our products and services are backed by our ONE YEAR WARRANTY.

Tecmotiv has developed and retained many vendor relationships since its inception. These relationships are based on the same principles and values that Tecmotiv adhere to – exceptional product quality at a reasonable price to mutual benefit. Tecmotiv uses its in-house Inventory Management System to maintain historical data on components quoted, sold, and supplied to customers. In-house, system-based processes ensure that traceability of product can be assured. Tecmotiv further retains a significant database of technical data covering the powertrain and ancillary components of the platforms we support.

Some major achievements in Spare Parts Support are:

• Supply of 50+ AVDS 1790 Engine Overhaul kits to US Defense Logistics Agency.
• Supply of M109 Spare Parts to Middle Eastern customer, including Hydraulic power pack, Transmission upgrade kits, Slope plate Parts kit, Control Assembly, and other spare parts.
• Supply of 40+ AVDS 1790-8CR Engine Overhaul kits to US Defense Logistics Agency.
• Supply of M60 Spares to Middle Eastern customer, including 5 Engines, Control Box, Elevating Mechanism, and other spare parts.
• Supply of 30+ AVDS 1790 Engine Main housings to US Defense Logistics Agency.
• Supply of 30+ V150 Transfer cases, mechanical parts, and other spare parts to Asian customer.

Tecmotiv offers the complete suite of services required for upgrade and modernization of Armed Forces’ assets. Modernization packages developed by Tecmotiv include updating of powertrain assemblies and/or components. Packages are developed to maximize cost efficiency and operational readiness. Modernization packages can include:

• Provision of upgrade kits /components; remanufacture, upgrade, and return of customer assemblies.
• On-site or remote training of personnel.
• Updating of Technical and Operation Manuals.
• After-sales spare part support, tailored to customer support requirements.
• Vehicle / assembly testing per Tecmotiv suggested or mutually agreed parameters.
• Logistics support training.

Some of the upgrades / modernization packages that Tecmotiv has developed or offer include:

• AVDS 1790 900+HP upgrade package.
• XTG411-4 Transmission upgrade kit.
• CD850-6A1 Oil Pump upgrade kit.
• 6V53 Turbocharge upgrade package.
• TX100-1A upgrade package.

Tecmotiv has a robust team of Engineers that engage in rapid product development, using advanced problem solving skills including Six Sigma and Red-X to quickly analyze and understand design challenges, and develop solutions within a short turnaround. CAD and CAE programs are also utilized to minimize design time, and assist in the assessment of solutions to arrive at the best case on behalf of the customer.

The Engineering team has also developed processes and accumulated tools for rapid reverse engineering of obsolete and unique parts to support our customers’ needs.

Some of Tecmotiv’s engineering achievements include:

• 2015: Revision of Technical Manuals for AVDS 1790-2 Series of Engines.
• 2009: Support for LAV C2 Phase III Engineering solutions.
• 1999: Support for MEWWSS Systems.
• (Ongoing): Development of upgrade kits and packages.

Tecmotiv has developed a wealth of testing equipment to support its remanufacture, rebuild, and repair services. The in-house Engineering support team combined with the Production teams’ wealth of hands-on knowledge and the Quality Department’s attention to detail have combined to develop best methods for testing and evaluation of components, assemblies, and sub-assemblies to assist our customers with a quick transition from design concept through prototyping, testing and evaluation,  and final product acceptance.

Some of our specialized testing equipment includes:

• Final Drive Test Stands.
• Fuel Injector Test Stand.
• Fuel Pump Test Stand.
• Engine Dynamometers – rated up to 2000HP.
• Transmission Dynamometers: Water break absorbers, cross-drive capability.
• Traversing Gears Test Stand.

Tecmotiv’s Production team has amassed years of on-hand technical support for the range of platforms that Tecmotiv supports. This technical support experience is available to Armed Forces’ logistical teams when they have concerns or technical clarification requirements. Tecmotiv has performed Technical Support services to international customers, and various concerns were resolved within a one-day turnaround. To support these services, Technical Assistance Agreements are secured to ensure adherence to applicable regulations. This allows the Tecmotiv team to offer the quick turnaround it’s become known for. Support services are further supplemented by secure web-based telecom services that can offer Tecmotiv real-time information that may not be easily relayed via email or telephone.

On-site and remote technical assistance is available for the full range of platforms that Tecmotiv supports.

To support our customers’ needs, Tecmotiv has made its knowledge available through Training services. Tecmotiv can develop training programs for Tecmotiv’s assembly remanufacturing processes; US Army assembly overhaul procedures; Maintenance of systems; Troubleshooting procedures; Systems installation; Test and Inspection, and others. Training can be performed at Tecmotiv’s facility or at customer’s facility, offering Armed Forces flexibility in their planning.

Tecmotiv has assisted many of its customers in Project Management at various stages of their programs. The knowledge and experience gained from our history of Research & Development, Product Development, Overhauling/Remanufacture Services, and Kit Supply offer a wealth of knowledge. Tecmotiv has also gathered experience contracting with US Government Contracting Agencies and can therefore assist governments and international clients in the planning and fulfillment stages of individual maintenance or modernization projects. Tecmotiv has aided in the processes of Scope Development when customer’s requirements are not clearly defined; Cost Monitoring is employed internally as well as externally for contracts in which it is contractually mandated; Scope Management; Meeting Management; and Project Closeout Packages.

EXPERTISE IS FURTHER PROVIDED IN:

• Evaluation of existing systems.
• Site selection.
• Establishment of maintenance facilities.
• Research and development.
• Equipment selection and installation.
• Sourcing assistance.